Mobile Crushing & Screening Plant | Tracked & Wheeled Portable Rock Crusher
Meta Description: Mobile crushing screening plant with tracked & wheeled chassis for open pit mines, quarry aggregates and construction waste recycling. Flexible configuration, capacity 80–650 t/h, oil-electric hybrid optional.
Mobile Crushing & Screening Plant
- - All-in-one mobile crushing & screening, no concrete foundation
- - Wheeled / tracked chassis for different site conditions
- - Custom jaw / cone / impact crusher configuration
- - Hybrid power option, reduce fuel consumption
- - Intelligent PLC control & auto lubrication system
- - Magnetic separator for C&D waste recycling
- - Easy container shipping, fast setup on site
Mobile Crushing & Screening Plant
Wheeled & Tracked Portable Rock Crushing‑Screening System | 80‑650 TPH, Diesel‑Electric Hybrid Optional
Overview
Our mobile crushing & screening plants integrate feeding, crushing, screening and conveying onto one single chassis. Eliminate expensive permanent concrete foundations, achieve fast on‑site commissioning and flexible relocation. Ideal for open‑pit mines, quarry aggregate production, construction‑demolition waste recycling and large‑scale infrastructure projects.
We supply both wheeled towable and tracked crawler‑type configurations, supporting pure‑electric, diesel, or oil‑electric hybrid power to cut your fuel expenditure and site operating cost.
Core Highlights
- – Integrated feeding, crushing, screening and conveying on one mobile chassis, no permanent concrete foundation required.
- – Two chassis options: highway-towable wheeled type and 30° climbing tracked crawler type for rugged mine terrain.
- – Flexible crusher configuration: jaw, cone or impact crusher matched for your rock hardness and aggregate gradation.
- – Multi power modes available: full electric, diesel, or diesel-electric hybrid to cut fuel and operation cost.
- – Built-in PLC intelligent monitoring, centralized auto lubrication and overload protection for low maintenance.
- – Reinforced magnetic separator optional, effectively removing rebar for construction waste recycling.
- – Foldable conveyor design, convenient for container shipment and rapid on-site commissioning within 24 hours.
Technical Specifications
| Chassis Type | Capacity (t/h) | Available Power Mode | Optional Main Crusher Unit |
|---|---|---|---|
| Wheeled Mobile Plant | 85 – 650 | Electric / Diesel / Diesel‑Electric Hybrid | Jaw, Cone, Impact Crusher |
| Tracked Crawler Plant | 80 – 650 | Diesel‑Electric Dual / Hybrid | Jaw, Cone, Impact Crusher |
* Actual output depends on raw‑material hardness, feed size and crusher selection. Fully custom‑tailored configurations are available upon request.
Typical Application Scenarios & Estimated Investment Payback
Mining & Open-Pit Quarry Operation
Suitable for granite, basalt, iron ore, copper ore, gold ore, limestone and quartzite. Deployed for face crushing, temporary stockpile processing and satellite quarry sites where permanent concrete crushing foundations are uneconomical. The mobile layout eliminates expensive civil construction, permits and long haulage of run-of-mine ore.
Estimated payback reference: For 180–300 tph hard-rock setup with stable quarry operation (220–250 working days per year), most operators recover equipment investment within 18–24 months. Longer payback (24–36 months) applies for low-margin ore or seasonal mining schedules. ROI improves sharply when multiple mining zones share one unit via relocation.
Construction & Demolition (C&D) Waste Recycling
Process demolished concrete, brick rubble, asphalt pavement and rebar-mixed construction waste on-site. Built-in magnetic separator extracts steel rebar as extra revenue stream. Recycled aggregate can be directly used for road sub-base, backfill and low-grade concrete, while avoiding expensive landfill tipping fees and long-distance waste transport.
Estimated payback reference: This is the fastest ROI scenario. For 120–200 tph impact-type mobile plant running in dense urban renovation zones, typical payback ranges from 8–14 months. Profit comes from saved landfill charges plus sales of recycled aggregate and scrap rebar. Profitability heavily depends on local waste regulations and tipping prices.
Large Infrastructure Projects: Highway, Railway & Hydropower
Perfect for linear infrastructure where aggregate demand moves forward along the construction alignment. The plant follows the excavation face, producing qualified aggregate locally for embankment and pavement. No need to build a permanent crushing yard for a short-term project.
Estimated payback reference: For fixed-budget infrastructure jobs lasting 12–24 months, payback is usually 12–20 months when the machine runs continuously for the project duration. If you rent out the unit to other contractors after finishing your own project, total payback can drop below 12 months.
Disclaimer: All payback figures are conservative estimates for reference only. Actual ROI depends on local aggregate selling price, raw material cost, labor, fuel/electricity price, working days per year, wear parts consumption and site regulations. Our engineering team will deliver a custom TCO & payback report after receiving your project parameters.
Download Technical Datasheet
Get full dimension data, layout drawings and configuration reference for mobile crushing‑screening plant.
Frequently Asked Questions
Q: What is the core difference between tracked and wheeled mobile crushing plant?
A: Tracked crawler models support up to 30‑degree slope climbing, work on muddy rough ground and adopt wireless remote driving, no towing truck required. Wheeled units need tractor towing, fit highway transport with lower transfer cost for urban‑area projects.
Q: Which configuration suits large hard‑rock open‑pit mine?
A: We recommend high‑capacity wheeled or heavy‑duty tracked plant combined with jaw + cone crushing layout for continuous >400 tph hard‑rock processing, adapted for high‑altitude harsh mine environment.
Q: Which setup handles rebar‑containing demolition concrete waste?
A: Tracked impact crushing configuration, equipped with heavy rotor and high‑strength magnetic separator. It efficiently removes steel rebar and produces qualified recycled aggregate.
Q: Can gyratory crusher be integrated in mobile crushing solution?
A: Full‑track mobile gyratory system supports custom engineering for super‑large open‑pit mines. More commonly gyratory crushers are deployed on semi‑mobile crushing station for in‑pit primary coarse crushing.
Q: How long for site installation and commissioning?
A: No concrete foundation needed. Most units can finish full setup and go into production within 24 hours after site arrival, only requiring hydraulic leg adjustment and unfolding conveyor belts.
Request Custom Quotation
Please tell us your raw‑material type, target hourly capacity, site terrain condition and available power supply. Our mining engineering team will recommend suitable configuration and send quotation within 48 working hours.
- Raw rock / waste material type
- Required production capacity t/h
- Working site terrain & altitude
- On‑site power supply condition
- Special requirements: port shipment, working temperature etc.
Or email: tony‑zhang@jumeirahindustry.com
Get in touch
Have a project in mind ? Send us your ore assay report, mine location and target capacity. Our mining engineers will prepare a customized process design, equipment list and quotation within 48 hours.