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L4 Autonomous Electric Mining Truck

L4 full-stack autonomous electric mining truck solution with cabless heavy payload models, 6-minute automatic battery swap. Multiple cooperation modes, mixed manned-unmanned fleet, zero-carbon open pit haulage, MOQ starts at 5 trucks.

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L4 Autonomous Electric Mining Truck & Unmanned Battery Swap Haulage Solution

Full-stack iDrive Autonomous System, Pure Electric Cabless Mining Haulers, 6-min Automatic Battery Swap, Turnkey Zero-Carbon Open Pit Mine Solution

This L4 autonomous haulage solution features full-stack self-developed autonomous driving, vehicle control and battery swap technology. It provides two delivery modes: brand-new “Electric Bull” series pure electric autonomous mining trucks (including cabless models), and autonomous retrofit kits for existing mining haulers. The system forms a closed-loop operation covering automatic loading, dumping, obstacle avoidance, fleet scheduling and unmanned battery swapping. With more than 30 commercial mine projects globally, it is specially optimized for large open-pit mines pursuing low carbon emission and 24/7 non-stop haulage production.

Important Note: This system is designed for open-pit surface mines only. Underground mining requires separate explosion-proof certification; standard autonomous kits cannot be deployed directly in underground gassy hazardous zones.

Core Key Advantages

  • Full-Stack Autonomy + Unmanned Battery Swap Core Technology Full self-developed iDrive autonomous driving system and line-by-wire chassis. Automatic battery swap completed within only 6 minutes, enabling non-stop 24-hour mining operation, eliminating long charging downtime. The whole system integrates autonomous driving, electric drive and energy replenishment into one closed-loop solution.
  • Cabless Pure Electric Heavy-Duty Mining Truck Options Electric Bull series pure electric autonomous haulers including 105t and 145t heavy payload models. The 145t cabless version is one of the world’s largest pure electric autonomous mining trucks, greatly cutting fuel consumption and carbon emissions for open-pit mines.
  • Proven in Large-Scale Commercial Mine Sites Successfully deployed in over 30 mining projects, accumulated 60+ million km safe operation. Achieved safety-driver-free night production, with stable operation in coal, iron, copper and limestone mines under heavy dust and low-temperature plateau environments.
  • Flexible Business Modes for Mine Clients Multiple cooperation options available: sell complete autonomous trucks, supply retrofit kits, provide fleet leasing and mining transport operation services, suitable for clients with different CAPEX budgets.
  • Digital Twin & Multi-Machine Coordination Cloud dispatching platform supports mixed manned-unmanned fleet, and coordinated operation of excavators, drills and auxiliary mining vehicles. Built-in digital twin visualization system for real-time mine monitoring and fleet management.
  • Strong Adaptability for Harsh Mine Conditions Optimized for heavy dust, high altitude, extreme cold climate, steep haul ramps and rough unmarked mine roads. Reliable operation in plateau and northern frigid open pit mines.

Suitable Regions & Countries

  • Australia: Large open-pit iron & gold mines, high labour cost, strict mine safety and ESG carbon requirements.
  • South America (Brazil, Chile, Peru): Large iron ore mines, ESG-driven green transformation demand, suitable for pure electric unmanned haulage.
  • Central Asia & Mongolia: High altitude, frigid open-pit coal mines, long haul ramps and severe winter environment.
  • Southeast Asia: Bauxite, limestone and gold open pit mines for green electrification upgrade.
  • Africa & Middle East: Large mines facing labour shortage, hot and dusty working conditions, carbon reduction requirements.

Working Application Scenarios

  • Large open-pit coal mine, iron ore, copper, gold, bauxite and limestone quarry
  • Mine projects requiring zero-carbon, low emission, pure electric transportation
  • Mines pursuing 24/7 continuous haulage with fast automatic energy replenishment
  • Mines planning phased unmanned upgrade with mixed manned & unmanned fleet operation
  • High-altitude, severe cold, heavy dust, steep ramp open pit mining sites
  • Large-scale mines with high ESG requirements and carbon reduction targets

Key Technical Specifications

Item Specification
Autonomy Level L4, no safety driver after site acceptance validation
Minimum Pilot Fleet (MOQ) 5 trucks for commercial pilot; single vehicle POC available for technical evaluation
Main Product Types Cabless pure electric autonomous mining trucks, standard electric autonomous haulers, autonomous retrofit kits
Payload Range 105t /145t heavy-duty electric autonomous mining trucks
Energy Mode Pure electric, automatic battery swap; battery swap finished within 6 minutes
Perception & Positioning LiDAR + camera + millimeter-wave radar, multi-constellation RTK high precision positioning, redundant brake & steering system
Operating Temperature -40°C ~ +55°C, adapt to plateau cold and tropical dusty mines
Fleet Collaboration Mixed manned-unmanned fleet; multi-machine coordination for excavator, drill and auxiliary vehicles
Communication Private 4G / 5G wireless network, site survey required before deployment
Deployment & Business Model New truck supply, vehicle retrofit, fleet leasing and mining operation service available
Note: Final configuration, schedule and scope depend on mine site survey, vehicle status and production plan.

Project Considerations

  • Core advantage: unmanned battery swap. 6-minute auto battery swap realizes round-the-clock mining operation, ideal for large mines with high daily haul volume.
  • Two options for clients: Purchase our integrated pure electric autonomous mining trucks, or retrofit existing mining fleet with our autonomous system.
  • ESG & carbon reduction value: Pure electric design helps mines cut carbon emission and meet global ESG requirements for mining investment.
  • Phased upgrade path: Safety monitoring → remote control → L4 no-safety-driver operation, helping mine control CAPEX step by step.
  • Site assessment required: Site survey to evaluate haul roads, wireless communication and battery swap station layout before project implementation.

FAQ

What is the MOQ (minimum fleet size) for commercial deployment?

The minimum commercial pilot fleet MOQ is 5 autonomous mining trucks. A 5-unit fleet is designed for site verification, mixed fleet testing and phased rollout. Single-vehicle technical evaluation is available for proof-of-concept, not recommended for formal production operation. The fleet can expand gradually after successful pilot test.

How long does the automatic battery swap take? Can the truck run continuously 24 hours?

The automatic battery swap takes only around 6 minutes. With unmanned battery swap station, the electric autonomous mining trucks can achieve non-stop 24/7 haulage without long charging downtime, greatly improving mine productivity.

Can the autonomous system retrofit mining trucks from other OEM brands?

Our iDrive autonomous system is optimized for our own pure electric mining trucks. Retrofit for third-party mining haulers is available after full vehicle assessment including line-by-wire steering, braking and sensor interface inspection. Compatibility will be confirmed after site survey and vehicle inspection.

Can unmanned mining trucks operate together with manned trucks, excavators and auxiliary machines?

Yes. The cloud dispatching & digital twin platform supports mixed manned-unmanned fleet operation. It can coordinate haul trucks, excavators, drills and auxiliary vehicles for full-site intelligent mining transportation.

What harsh environments can this autonomous haulage system adapt to?

The system works reliably under heavy dust, high altitude, extreme cold down to -40°C and tropical high temperature, as well as steep haul ramps and rough unmarked mine roads in open pit mines.

What business cooperation modes are available for mine customers?

We provide multiple flexible cooperation options, including complete autonomous truck sales, autonomous retrofit kits, fleet leasing, and full mining haulage operation service. Customers can select suitable model according to their budget and project plan.

What benefits can the pure electric unmanned solution bring for mine ESG compliance?

Pure electric autonomous haulage eliminates tailpipe emission, reduces carbon footprint and fuel cost. It helps mining projects meet international ESG standards and carbon reduction requirements for overseas mining investment.

Get In Touch

Please provide your mine type, payload requirement, fleet scale, target region and project timeline. Our autonomous haulage engineering team will prepare a customized pilot plan and quotation.

Get in touch

Have a project in mind ? Send us your ore assay report, mine location and target capacity. Our mining engineers will prepare a customized process design, equipment list and quotation within 48 hours.

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